© Solidus IQ 2024. All rights reserved.
High-frequency peening is a proven method for relieving residual stresses in welded components by applying mechanical impact at high speeds. Typically, this process focuses on the weld toes of high-stress components. By introducing compressive stresses at critical points, high-frequency peening improves the durability and fatigue life of the welded parts. As a result, it significantly reduces the chances of crack initiation. Over the years, this method has become a cost-effective solution for industries that deal with high wear and stress cycles.
Sectors including mining, construction, and heavy equipment manufacturing are prime candidates for high-frequency peening. Components like K-members, bridges, and cranes are commonly treated with this method to improve their performance under stress. While it’s an older technique, it remains highly effective. For operations looking to extend component life and reduce downtime, this method provides a practical solution.
The Weld HITT tool, imported from Europe by WQMS, is a specialised air tool designed for High-Frequency Mechanical Impact (HFMI) applications. With custom-designed impact bits for inter-run peening, edge peening, and weld cap peening, this tool dramatically enhances the fatigue resistance of high-stress components by up to 10 times and increases fatigue strength by 40%. In addition, its lightweight design makes it easy to operate, allowing for greater precision in repair work.
Industries that require critical fatigue resistance benefit most from the Weld HITT tool. It’s used frequently in bridge construction, crane manufacturing, and the repair of heavy equipment. Moreover, the tool is essential for preventing re-cracking, extending component life, and improving Mean Time Between Failures (MTBF). Whether for new fabrication projects or repairs, the Weld HITT offers versatility and reliability across industries.
For more details on the Weld HITT product, visit the WQMS Weld HITT page.
At Solidus IQ, we combine extensive experience with the latest technology to apply high-frequency peening effectively. Our team understands the nuances of fatigue resistance and has extensive experience working across high-stress industries. Whether you need to extend the life of new components or perform repairs, we provide customised solutions to meet your needs.
Although high-frequency peening has been around for decades, its advantages remain highly relevant today. This technique continues to be one of the most reliable methods for extending the life of critical components. SIQ applies this method with precision, helping our clients reduce downtime while maximising equipment performance. By utilising the Weld HITT tool, we aim for improved durability and fatigue resistance for high-stress applications.
© Solidus IQ 2024. All rights reserved.